船用大型设备模块化组装流程仿真优化研究
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上海船舶工艺研究所

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Research on Simulation and Optimization of Modular Assembly Process for Large Marine Equipment
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Shanghai Shipbuilding Technology Research Institute

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    摘要:

    针对船用大型特种设备因尺寸重量大、机构复杂而难以实现一体运输安装、快速上船应用的工程问题,本文开展了大型设备模块化组装作业流程的仿真优化研究。首先分析了组装作业涉及的空间干涉、施工工序、资源配置、时间指标问题,进而构建了组装作业仿真所需的三维模型和流程模型,最后应用Unity 3D及Plant-Simulation进行了仿真开发。结果表明基于三维模型仿真推演验证设备结构模块化拆分合理性、施工工序规划可行性方法可靠,基于随机事件流程模型仿真探究作业时间指标优化路径方式可行。本文所得的仿真结果可为船用大型特种设备模块化组装作业施工决策提供数据支持,所采用的技术路线可为相关工程实践研究提供方法参考。

    Abstract:

    This paper conducts a simulation optimization study on the modular assembly process of large-scale special equipment for ships, which is difficult to achieve integrated transportation, installation, and rapid application due to its large size, weight, and complex structure. Firstly, the spatial interference, construction process, resource allocation, and time indicators involved in assembly operations were analyzed. Then, the 3D model and workflow model required for assembly operation simulation were constructed. Finally, Unity 3D and Plant-Simulation were applied for simulation development. The results indicate that the method of verifying the rationality of modular disassembly of equipment structure and the feasibility of construction process planning based on 3D model simulation is reasonable, and the method for optimizing operation time indicators based on random event process model simulation is feasible. The simulation results obtained in this article can provide data support for the construction decision-making of modular assembly of large-scale special equipment for ships, and the adopted technical route can provide methodological references for related engineering practice research.

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历史
  • 收稿日期:2025-01-21
  • 最后修改日期:2025-01-21
  • 录用日期:2025-01-24
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