基于逆向建模的桨轴拂配工艺设想
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上海船舶工艺研究所

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Imagination of Propeller and Shaft Fitting ProcessBased on Reverse Modeling
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1.Shanghai Shipbuilding Technology Research Institute,Shanghai,200032;2.China

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    摘要:

    船用螺旋桨是船舶动力系统重要的组成部分,其装配质量的好坏直接影响船舶动力系统的输出效率。目前国内船厂根据自身船型及硬件条件情况均能选择到合适的拂配工艺,但若想在当前基础上更进一步提升桨轴拂配的效率和质量,传统的拂配方式仍具有较大的局限性。因此本文提出一种基于逆向建模的桨轴拂配工艺设想,通过三维扫描及虚拟仿真等数字化手段提升桨轴拂配的便利性及质量,有效消除传统实物艉轴与实物螺旋桨拂配需多次涂油、配合、拆分、加工的繁琐过程,同时也消除了传统拂配过程中依靠工人经验判断磨削加工位置和加工量的情况,不仅大幅减少人力物力消耗、缩短桨轴拂配周期,也有效提升桨轴拂配的准确性及拂配质量。

    Abstract:

    Marine propellers are an important component of the ship"s power system, and their assembly quality directly affects the output efficiency of the ship"s power system. At present, domestic shipyards can choose suitable fitting techniques based on their own ship type and hardware conditions. However, if they want to further improve the efficiency and quality of propeller shaft fitting on the current basis, traditional fitting methods still have significant limitations. Therefore, this article proposes a reverse modeling based propeller shaft fitting process concept, which improves the convenience and quality of propeller shaft fitting through digital means such as 3D scanning and virtual simulation. It effectively eliminates the tedious process of multiple oiling, fitting, disassembly, and processing required for the traditional physical stern shaft and physical propeller fitting. At the same time, it also eliminates the situation of relying on worker experience to judge the grinding position and processing quantity in the traditional fitting process. This not only significantly reduces labor and material consumption, shortens the fitting cycle of the propeller shaft, but also effectively improves the accuracy and quality of propeller shaft fitting.

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历史
  • 收稿日期:2024-07-01
  • 最后修改日期:2024-07-29
  • 录用日期:2024-07-31
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