基于船厂管件生产流水线的物料精准配送
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作者单位:

1.江苏科技大学船舶与海洋工程学院;2.江苏现代造船技术有限公司

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中图分类号:

U671.91

基金项目:

工业和信息化部高技术船舶项目(MC-201917-C09)


Precise Material Distribution Based on Shipyard Pipe Fittings’ Production Assembly Line
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Affiliation:

1.School of Naval Architecture Ocean Engineering,Jiangsu University of Science and Technology;2.Jiangsu,China;3.Jiangsu Modern Shipbuilding Technology Co,Ltd

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    摘要:

    随着船厂管加工车间的流水线改造,管加工车间内部的物流管理要求随之增加,为了保证流水线产能的发挥,对船厂管子流水线生产模式下的物料精准配送进行了研究。通过管组立的拆分,确定管组立在车间各工位的物流要求;依据生产中日程计划进行排产,排产的同时对管材以及管附件进行材料检查,材料满足生产的管子建立日工单;根据排产结果,进行日工单派发,确定生产工位,按工位对管附件进行申请;生产完成后及时反馈进度,核对物料消耗情况,调整后续的生产计划。最后,将方案应用到船厂实际生产中,与传统的配送方式相比,物料精准配送至相应的作业工位,减少作业人员60%的找料时间。

    Abstract:

    With the renovation of the assembly line in the shipyard"s pipe fittings’ processing workshop, the requirements for logistic management within the workshop have also increased. In order to ensure the full utilization of the assembly line"s production capacity, a study has been conducted on the precise material distribution under the production mode of the pipe fittings assembly line in the shipyard. Through the breakdown of pipe erection, the logistics requirements of pipe erection at various workstations in the workshop were determined. Based on the medium production schedule, production was arranged, and material inspections were conducted on the pipe materials and pipe accessories at the same time. For pipes that meet production requirements, daily work orders were established. According to the production scheduling results, daily work orders were dispatched, production workstations were determined, and applications for pipe accessories were made based on the workstations. After production was completed, progress was promptly fed back, material consumption was verified, and subsequent production plans were adjusted. Finally, the plan was applied to the actual production in the shipyard. Compared with traditional distribution methods, materials are accurately distributed to the corresponding work stations, reducing the search time for workers by 60%.

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  • 收稿日期:2024-04-14
  • 最后修改日期:2024-04-23
  • 录用日期:2024-04-24
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